Improve efficiency, reduce consumption and reduce costs Industrial large-scale models help industrialization
During the Spring Festival this year, many factories did not rest, some in order to catch up with orders, some of the production line to carry out technical upgrades. There is a factory in Shandong province that has used new technology to transform a century-old production process. Let's take a look.
The mold factory in Qingdao, Shandong province, the number of orders increased significantly this year, the fifth day of the New Year started, the staff here told reporters that the end of the year after the factory completed the intelligent transformation, the robot in the mold workshop can automatically process the new mold, do not need workers to operate. Although no one can be seen in the workshop, it is very busy in a conference room next to it.
Qin Chenggang, executive director of Kaos Industrial Intelligence Research Institute, said that the industrial large model is equivalent to adding an artificial intelligence brain to the traditional injection molding machine, such knowledge questions and answers are actually teaching the work experience of the old masters to the industrial large model.
Old master help "new apprentice" to improve efficiency and reduce costs
After training, how does the industrial large model operate the machine? And what are the advantages compared with people? The reporter came to the injection workshop to find out.
reporter saw that as long as the technicians give the industrial large model command, it can automatically identify after the transfer of hundreds of process parameters, and immediately command the injection molding machine to start working, just a few tens of seconds, the product is done, the error is not more than the thickness of the hair. If you rely on the technician to do, hundreds of parameters need to be adjusted for more than 1 hour. With the application of industrial large-scale model, not only the equipment adjustment time is shortened, but also the debugging cost is reduced.
In addition to the excellent production and debugging capabilities, the industrial large model can also give early warning to the health status of the equipment, reduce equipment failure, production efficiency is increased by 5%, energy saving and consumption is reduced by 35%, and the cost of mass production and debugging is reduced by more than 50%.
Zheng master told reporters that he and the current relationship of the industrial large model is more like the master and the apprentice, and many times the "apprentice" also needs the help of the master. During the Spring Festival, there is an order for the mold injection molding put forward extremely demanding process requirements, in order to let the "new apprentice" early, Zheng master called 14 injection molding field top masters to help industrial model to overcome the problem.
this year will layout general large model vertical field special model
100 years of traditional plastic mold processing industry, through the industrial large model to achieve industrialization, information depth integration. During the Spring Festival, there are many changes like this.
In Jiangsu, this new energy enterprise realizes "zero-carbon factory" through industrial grand model; In Hebei, this aluminum products factory has realized flexible manufacturing by reducing the minimum production batch from 300 pieces to 1 piece through industrial large-scale models; And in Shaanxi province, the coal-to-olefin plant was able to run continuously for more than 1,000 days through large-scale industrial models, setting an industry record.
Data show that nearly 10,000 digital workshops and smart factories have been built in China. The Ministry of Industry and Information Technology (MIIT) said that this year, China will coordinate the layout of general-purpose large-scale models and verticals specific models, and make efforts to create an innovation ecosystem from both supply and demand, and enable new industrialization at a high level.