5G, automotive, flexible electronics, high-performance films and other developments cannot be done w
As the Ministry of Industry and Information Technology officially issued 5G commercial license on June 6, 2019, People are ushering in the 5G era. China built 130,000 5G base stations in 2019, and is expected to have more than 600,000 by the end of 2020, covering all cities at or above the prefecture level, according to the Ministry of Industry and Information Technology. The incremental construction of base stations is driving the growth of radome demand, which is good for radome material enterprises. The radome protects the antenna system from the external environment and is the main protective structure of the 5G antenna base station. The polycarbonate material with good mechanical stability and good optical transparency is the first choice of the antenna protective cover.
according to luxi group polycarbonate, head of the department of quality control, many clients are doing processing modification of polycarbonate group, many of which do radome. In addition to making radomes, there are many places behind 5G that can see the figure of polycarbonate materials. After the commercial use of 5G, the traditional metal back shell of the mobile phone used every day will also be eliminated. The polycarbonate composite material with good dyeing and easy processing and strong electromagnetic wave penetration is a very good alternative product and has great market potential. Luxi Group Polycarbonate Division currently produces a variety of different product brands, including a variety of modified special materials for melting fingers, which can meet the needs of different customers.
For many years, PC has been the national key to encourage the development of new polymer engineering plastics, but also the industry's large amount of engineering plastics variety. At the same time, due to reliable quality, reusable and easy to recycle, it also fully meets the requirements of the circular economy advocated by the state and the industry, and is a kind of engineering plastics with excellent sustainability.
polycarbonate in the 5G radome application introduction
Radome is to protect the antenna system from the external environment, in terms of electrical performance has good electromagnetic wave penetration characteristics, In terms of mechanical properties, it has a good ability to withstand the external harsh environment, and is the main protective structure of the 5G base station antenna.
At present, many materials can be used for radome, such as PP (polypropylene), PC (polycarbonate), PDBCD (polybicyclopentadiene), PVC (polyvinyl chloride), ABS (acrylonitrile - butadiene - styrene copolymer), ASA (acrylate rubber body and acrylonitrile, styrene graft copolymer) and so on.
5G belongs to the middle and high frequency band, with high frequency, short wavelength, fast loss, short transmission distance and poor penetration and other characteristics, so to reach the coverage level of the existing 4G network, 5G base station construction needs to be more intensive, it is predicted that the total number of 5G base stations will be 2 to 3 times that of 4G base stations. In addition to the increase in number, 5G also has higher requirements for material performance, and 5G communication puts forward higher requirements for radome materials in terms of dielectric properties and lightweight.
radome product requirements:
1) low dielectric constant, low loss factor;
2) as small and light as possible;
3) works normally when the wind speed is 36m/s, and does not destroy at 55m/s;
4) works normally in the range of -40~60 degrees Celsius, relative humidity 0~100%;
5) Moisture-proof, salt spray prevention, mold prevention, heat oxygen aging resistance, low temperature impact resistance.
PC material through modification, can have low dielectric, low loss, good flame retardant, good weather resistance, high impact resistance, product dimensional stability and other properties, in line with the material requirements of 5G plastic radome, can be applied to 5G base station radome.
At present, the preparation of PC plastic radome generally adopts extrusion molding process. Extrusion molding is also called extrusion, extrusion, extrusion molding, is the use of screw and plunger extrusion action, so that plasticized uniform plastic forced through the die and become a constant cross-section of continuous products, with continuous, high efficiency, stable quality, suitable for mass production and other characteristics, and suitable for most of the thermoplastic materials and some thermoset materials processing.
PC radome material enterprise
In addition to the Luxi chemical industry mentioned in the beginning, what other enterprises produce 5G radome materials?
Costro
Costro's modified polycarbonate can be used for 5G radomes with sufficient rigidity, dimensional stability, flame retardant and excellent design flexibility while maintaining good signal penetration.
SABIC
SABIC® LEXAN™ FR PC has the advantages of high flame retardancy, high fluidity, high impact resistance, easy color matching, etc. It can be used for small indoor base station shell.
Wanhua Chemical
Wanhua Chemical Polycarbonate Business Division was established in February 2019, engaged in the research and development, production and sales service of polycarbonate resin, is an important part of Wanhua Chemical functional material solutions sector. It is understood that Wanhua has PP, PC material layout, mainly used in mobile phone back cover, 5G radome and so on.
Polycyron
In terms of 5G communication materials, Polycyron has developed a series of low dielectric constant, low dielectric loss and high dielectric strength materials, mainly including glass fiber reinforced modified PPS, glass fiber reinforced modified SPS, toughened reinforced modified PC, reinforced modified PA, enhanced flame retardant modified PP, etc. Used as the shell and non-slip material of 5G base station, intelligent terminal and other products.
Wei's new material
Wei's new material modified PC can be used for 5G radome with sufficient rigidity, dimensional stability, flame retardancy and excellent design flexibility, low dielectric loss and low dielectric constant while maintaining good signal passability.
Wei's F03 series of flame-retardant PC material has low dielectric constant and good impact performance in open and low temperature environment, and can be used for base station shell.
Design of 5G New products of Covestro Polycarbonate material
According to the recollections of Zheng Kai, President of China Synthetic Resin Supply and Marketing Association and Chairman of the Polycarbonate Branch, in the 1980s, China had no polycarbonate production plant. It once imported 50,000 tons of polycarbonate from Teijin of Japan, which was the largest single import of polycarbonate in China at that time. After more than 30 years of rapid development, China has now become the world's largest producer of polycarbonate, with a total production capacity of 1.205 million tons in 2018. How should the industry develop in the future? Chinese society has gradually moved from industrial society to ecological society, no longer need to race against time, how to reflect the high-quality development of the industry? It is not the faster the better, but the healthier the better. When there are finished eggs under the nest, vicious competition is no good!"" Zhengkai appeals.
Source: Asiacchem Consulting ""China Polycarbonate Technology and Market Annual Report 2020""
China Synthetic Resin Supply and Marketing Association Polycarbonate Branch deputy Secretary General, Wanhua Chemical New materials Division Shanghai Center director Zhang Lei pointed out that Because the polycarbonate industry has the characteristics of high production concentration, high production technical barriers, high dependence on raw material supply, broad application fields, etc., the contradiction between supply and demand in the Chinese market has been prominent for many years, and the degree of external dependence is high. With the breakthrough of technology and the enhancement of the strength of Chinese enterprises, in recent years, the polycarbonate industry has ushered in new development opportunities, and China's new production capacity continues to increase. Although the current self-sufficiency rate of China's polycarbonate production capacity is only about 50%, but the industry is in the concentrated release period of production capacity, the average annual growth rate of production capacity will reach 30% in the next few years, is expected to rapidly develop into a situation of oversupply in 3 to 4 years.
What is more alarming is that during the same period all over the country there are more than several times the market demand of the proposed production capacity in the planning or will start construction one after another. In the next few years, the total capacity of existing, under construction and proposed to be built will exceed 7 million tons.
source: and the consultation ""China polycarbonate technology and market annual report 2020""
zhang lei pointed out that the capacity of the explosive growth brings multiple severe challenges, industry profitability. At present, the mainstream of polycarbonate market application is bisphenol A polycarbonate, and its cost effectiveness is directly reflected in the price difference between bisphenol A and polycarbonate two products. Although the various companies in the process technology, raw material sources and other aspects of the different, the cost is not the same, but it is usually believed that the difference between polycarbonate and bisphenol A reached 5000 ~ 6000 yuan (ton price, the same below) above, polycarbonate device can basically maintain a certain level of profit.
In the years before the first half of 2018, polycarbonate has maintained a certain profit level in most of the period, and even has a huge profit space in a certain period of time. However, after entering the second half of 2018, the price of polycarbonate fell sharply, and the difference between polycarbonate and bisphenol A narrowed rapidly, once even reaching 4000 yuan or less, and the industry suffered a general loss.
Unlike the price of bisphenol A is affected by the upstream raw material price and the relationship between supply and demand, the price of polycarbonate is more affected by the relationship between supply and demand. With the rapid release of China's polycarbonate production capacity in the next few years, the market as A whole will have a long-term oversupply situation, the plant operating rate will decline significantly, the difference between polycarbonate and bisphenol A or will remain low for a long time, the overall profitability of the industry is worrying.
Zhang Lei also pointed out that unlike general plastics, polycarbonate synthesis steps, long process, through the expansion of production capacity brought about by the comprehensive cost reduction is very limited.
source: Asia Chemical Consulting ""China polycarbonate technology and market annual report 2020""
Petroleum and chemical industry planning Institute deputy chief engineer Zhang Li pointed out that the future development of polycarbonate industry should focus on the quantity to focus on quality, with the expansion of the scale of A single enterprise, raw material demand is large, the enterprise is best to achieve the nearby supply of bisphenol A. In addition, polycarbonate is a new material products, enterprises should not only produce the base material, but also pay attention to the development of modification and downstream applications, to achieve serialization, high-end, differentiation. The future development of the application market, should pay attention to electronic appliances, medical, automotive machinery and other industries.
Wang Li, senior vice president of Costro polycarbonate global business, pointed out that production enterprises should not only pay attention to capacity planning, but also continue to invest in basic research and development and application development, which is the key to guide the healthy development of the industry in the future. The automotive field is a potential market for polycarbonate in the future.
China Synthetic Resin Supply and Marketing Association polycarbonate branch secretary Duan Qingsheng said that the future enterprises should focus on the direction of:
application direction
5 G mobile phones, new energy vehicles, wearable, printing, electronics or flexible electronics, high performance film
properties
high liquidity, high and low VOC, optical performance, high temperature resistant, low temperature resistant, resistant to stress to improve
system Build end
new synthesis technology and product direction, system integration, industry chain cooperation
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