The global LED industry is in the ascendant, and intelligent lighting is the trend. Based on the LED light source compared with the traditional light source luminous efficiency, easy to control, long service life, low pollution characteristics, in recent years, the lighting industry is in the era of revolutionary renewal. In 2016, the global LED lighting market size has reached 34.6 billion US dollars, with an increase of 15.80%, the market growth rate remains high, is expected to continue to maintain a strong growth trend.

Indoor LED lighting is the trend of The Times. LED intelligent lighting can adjust the intensity of the light, realize the soft start of the light, and has the scene setting, timing control and other functions, so as to be more intelligent, safe, energy saving, efficient and comfortable.

In the LED intelligent lighting system, the control and drive products are the key components, and a series of plastic parts such as lens, lampshade, lamp plate, light guide plate have higher quality requirements, such as: plastic lampshade, light guide plate transmission uniformity, product appearance and size assembly accuracy is higher.

However, with the increasing cost of raw materials, competitors continue to pour in, and product quality requirements are getting higher and higher, LED lighting accessories market competition is more intense, some traditional lighting accessories enterprises even face the test of life and death. Yizhi FE Feiyi all-electric injection molding machine is committed to providing efficient solutions for the indoor LED lighting industry, helping customers to achieve product upgrade iteration.

customer case:

a zhongshan lighting accessories company produces LED lens product

product requirements:

1. The material is PC material, the water outlet material recycling rate is low, and the customer focuses on the one-time pass rate of the product;

2. The product has high appearance requirements, and the surface should not have shrinkage, bubbles, gas lines, black spots, etc., and it is necessary to ensure that the light transmission of each lamp bead is uniform and consistent;

3. The product installation size requirements are high, do not allow warping deformation;

The company before the use of traditional hydraulic injection molding machine to produce such products, one-time pass rate can only reach about 90%, and produce a large number of mouth material, material costs have been high. At the same time, in order to ensure the appearance of the product, the molding cycle needs to be controlled at about 20 seconds, and the production capacity can not be further improved. In order to improve production efficiency, the company changed the production program to use an all-electric injection molding machine, and compared a number of brands, and finally chose the Yizhimi FE Feiyi all-electric injection molding machine.

For customers' product requirements and production conditions, Yizhi all motor provides accurate machine selection scheme:

Molding machine: FE180-640h

Machine advantages:

Injection accuracy, melting accuracy, back pressure accuracy and mold unlocking accuracy and the same hydraulic press compared to increase more than 10 times, and other brands of full motor comparison also has advantages.

Precision molding:

adhesive end point repeat accuracy deviation ± 0.03mm, product weight deviation ± 0.6 g (1 & permil;) Effective guarantee effectively ensure product quality and long-term consistency of production;

one-time pass rate of products increased from the original 90% to 99.8%, effectively reducing the cost of materials, pass rate increased by 9.8%;

Configuration PC material special material pipe, improve the plasticization efficiency, plasticization uniform and stable, the product no bubbles, black spots;

Efficiency improvement:

Injection molding machine speed and injection accuracy is stable, synchronous action, mold coordination, injection speed is higher, low speed is more stable, the speed is increased by 200%, the molding cycle is increased from the original 20 seconds to 12-15 seconds, the production efficiency is increased by 25%-40%.

Customers for Yizhi FE Feiyi full electric injection molding machine use is very recognized, improve product quality, and reduce production costs, shorten the delivery time, the person in charge said the future will be with Yizhi company to carry out more cooperation.

note:

1. The product qualified rate: 99.8% is in the mold and production environment meets the requirements under the premise of realizing

2. The above machine data is obtained under the factory test and inspection standards

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