Injection molding production management system, injection molding workshop management system, injection molding manufacturing execution system, plastic factory management system, injection molding production automation, injection molding MES system, material management system, enterprise production management system, production site data collection, PMES

Overview

Injection molding machine production management and control system (P-MES) is a relatively professional injection molding industry manufacturing execution management system in China. It combines the application of manufacturing execution system (MES) in injection molding production management and adopts advanced lean production management mode to help enterprises solve the problems in traditional injection molding production management;

Function: Collect injection molding machine injection signal and real-time data such as first piece, mold change, color change, material change, quality abnormality, equipment abnormality, waiting for material, abnormal shutdown, etc.

8. Quality management module

Function: first piece data summary query, current production department first piece overall inspection status, rejection reasons, production personnel countermeasures implementation status

9. Various management dashboards

Workshop machine operation status dashboard: Provides visual management of production exceptions Single machine operation status dashboard: Displays current production progress, machine operation status, next production plan launch time, and preparatory work to be completed in advanceGeneral dashboard: Displays detailed production information, production progress, mold and machine status of all machines

10. Abnormal processing analysis report

Function: Query data on each instruction exceeding the standard operation time, which can be summarized and displayed by instruction category, and provide cause analysis and countermeasure maintenance

11. Efficiency analysis

Function: Query the utilization rate of the specified time and the specified machine, and the distribution of all production conditions of the machine within the queried time period

12. Comprehensive management report

Function: The system automatically generates all management data required for on-site management, and the data template can be modified according to actual needs. Implementation effect of the solution

Advantages of management informatization

1) The system automatically schedules to avoid inventory management risks, raw material losses and delayed delivery caused by disorderly production.

2) Automatically collect key data and generate reports to reduce manpower and material resources; combined with on-site management, improve management level to a great extent.

3) Accurate raw material control, accurately calculate the raw material requirements for scheduling and the sprues and remaining raw materials that need to be recovered after the scheduled production is completed.

4) The machine operation report can accurately analyze the abnormal reasons affecting machine production, provide data reference for on-site abnormal improvement, and significantly improve machine production efficiency.

5) Real-time electronic kanban monitoring can greatly improve the level of visual management, and management personnel can promptly discover and handle various production anomalies on site within an effective time.

6) The mold inventory management module established according to the principles of material inventory management saves search time for pre-production mold preparation and daily maintenance of molds, and greatly improves the mold management level and daily operation efficiency.

7) Standardize the management of equipment such as molds and injection molding machines, improve machine utilization rate, and reduce equipment investment.

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