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Pursuing quality through innovation, Putian Hanjiang equipment manufacturing industry accelerates upgrading

In promoting new industrialization, equipment manufacturing is the top priority. The equipment manufacturing industry cluster is the main battlefield for implementing new industrialization strategic measures.

As an industrial development cluster in Putian, Hanjiang District accounts for 39% of the city's equipment industry chain, ranking first in the city. As the "top students" in the industry, key leading companies in the equipment manufacturing industry are acting as "leaders" in promoting technological innovation, improving the level of autonomy in the industrial chain, and accelerating the formation of new quality productivity.

Data show that in 2023, there will be 39 equipment enterprises above designated size in Hanjiang District, covering new energy vehicles, CNC machine tools, brake shoes, special vehicles, metal products, canned metal packaging and other fields, with an output value of 11.466 billion yuan, a year-on-year increase of 14%. At present, these traditional manufacturing enterprises have stepped into the transformation and upgrading queue. How to overcome technical and market problems? Recently, the reporter visited relevant enterprises to explore the answer to Hanjiang's upgrading and reshaping of industry.

Seeking breakthroughs in new technologies

Empowering new industries

A palm-sized disc brake pad affects the braking effect and safety of the vehicle. High-quality materials and excellent workmanship can provide more precise braking operations. As a vital component of the automotive braking system, core components such as disc brake pads and brake shoes have been Rongxing Machinery's flagship products for many years, with a market share of more than 20% in China.

Rongxing Machinery, a national high-tech enterprise, is located in Xingli Science and Technology Park, Sanjiangkou Town, Hanjiang District. It was founded in 1993 and is a leading enterprise in Putian's motorcycle parts and accessories manufacturing industry.

"The layer of friction material on the shoe was independently developed by us, recognized by the Honda brand, and became the only supplier outside of Japan, making up for the shortcomings of China's brake friction materials." In the company's exhibition hall, Rongxing Machinery Manager Hu Yong pointed to a brake shoe and introduced that the core technology of brake accessories lies in the development of friction materials. As early as 20 years ago, Rongxing had technical cooperation with Japan Brake Industry Co., Ltd., and explored and developed its own brand on the basis of introduction and absorption.

After years of development, Rongxing has successfully developed high-performance friction materials, achieved import substitution and formed an integrated industrial chain from shoe body to friction materials, improved the Chinese and export sales system, and its variety, quality and scale are leading in China. It has become a supplier of brands such as Suzuki, Yamaha, Dachangjiang, Haojue, and Yadi, with an annual shipment of 13 million pieces.

As the founder of Rongxing Machinery Company, Wu Yurong, 71 years old this year, still maintains the habit of meeting with the technical team every week. "Keep improving" is the biggest impression of employees on Wu Yurong's management of the company, and it is also the foundation for Rongxing Machinery to maintain close cooperation with global buyers such as Honda for more than 20 years.

The key to improvement is technology, and the key to constant technical excellence is innovation.

The annual R&D investment accounts for 5%, with nearly 60 R&D personnel, 29 Chinese and foreign invention patents, and backed by technical teams such as the provincial enterprise technology center and the Fujian High-Performance Aluminum Alloy Die-Casting Technology Enterprise Engineering Technology Research Center, Rongxing has stepped on every key step of industrial upgrading.

In 2021, Rongxing began to deploy four-wheel brakes and entered the field of new energy vehicles. The electronic control system is the "brain" of new energy vehicles, and the electronic control unit housing is equivalent to its "head shell". "The product parameters alone are as many as hundreds of items, involving more than 70 department positions. The finished product requires absolute waterproofing, so very high requirements are placed on air tightness and precision." Hu Yong said that with years of technical accumulation, the company has overcome R&D difficulties, invested more than 70 million yuan, combined with information technology, and built a fully automatic production line. It has successfully won the cooperation order for the electronic control unit housing product of Hitachi Astemo, a supporting enterprise of Honda Automobile, and has continuously extended it to domestic vehicles, with an annual output value increase of 100 million yuan.

Cooperation with big brands, strong technology, and strong R&D capabilities are the three major weapons for Rongxing to win thousands of miles. A glimpse of the whole picture. Only when core technologies have a say can enterprises have a say.

Today, Hanjiang's equipment manufacturing industry has gradually formed a good situation of empowering enterprise development with new technologies and new equipment. Quanguan (Fujian) Machinery Industry Co., Ltd.'s "Quanguan BottleViewer Intelligent Blowing Production System Solution" effectively increased the production capacity of the bottle blowing machine production line by 30%; Weino CNC's "Double Gantry Three-Power Head Combination Machine Tool" was rated as "China's First Set of Major Technical Equipment", breaking the long-term dependence on imports of such processing equipment...

Seize opportunities in new markets

Integrate new formats

The high-end equipment manufacturing industry occupies a core position in the industrial chain due to its high content of high-tech, and its development level directly determines the overall competitiveness of the industrial chain.

In early 2024, Yundu's new product AIR model was unveiled. "The AIR model is developed according to the world's most stringent China-Europe dual five-star safety standards. It is the first global product in Fujian Province with Chinese version, EU version and right-hand drive version." According to the staff of Yundu New Energy Automobile Co., Ltd., the model has the characteristics of intelligent driving, intelligent networking, intelligent cockpit, high endurance, good control and strong safety.

As the only newly built pure electric new energy vehicle enterprise in Fujian, Yundu New Energy Automobile, which settled in Hanjiang, has actively seized the overseas market since 2023. The Yuntu model currently on sale is exported to European countries, leading similar models. It is expected that in 2024, 2,500 K3 models will be exported to more than 10 countries including Spain and Italy, and 2,500 C5 models will be exported to more than 30 countries in Europe, Oceania, the Middle East and other regions, further expanding overseas market share.

The high-end equipment manufacturing industry is an important engine for Hanjiang to promote industrial transformation and upgrading and drive high-quality development. It is currently in a critical period of becoming bigger and stronger.

In April 2024, Wino CNC WN-DB2015Z×2 dynamic column double-sided milling and boring machining center won the highest award for domestic CNC machine tools - the Spring Swallow Award. "The machine tool can automatically and continuously perform various processes such as boring, drilling, milling, countersinking, and reaming. It is suitable for processing various parts with high precision, multiple processes, and complex shapes." Xu Bin, director of the project office of Wino CNC Company, introduced that this product is also China's first set of major technical equipment.

The first set of technical equipment is a landmark product of high-end equipment and a reflection of regional innovation capabilities. As a representative enterprise in the field of high-end equipment manufacturing in Hanjiang, Wino CNC continues to innovate in applications, with an average of four or five invention patents each year. Relying on technological innovation and diversified product production capabilities, the company has gradually opened the door to China's leading manufacturing companies and has become a stable supplier of China's large-scale engineering machinery or automotive parts processing leading companies such as Sany Heavy Industry, Zoomlion, Liugong, Jitong, and FAW. In 2023, Winuo CNC will be listed as a national-level specialized and innovative "little giant" enterprise.

Coincidentally, Senda CNC, which also focuses on machine tool design, has completed product upgrades and iterations in recent years and realized "turnkey" projects tailored for customers.

"The company can not only provide customers with a complete set of solutions in equipment selection, process solutions, fixtures, design and production, tool selection and processing verification, but we also install "machine tool cloud" for industrial mother machines to meet the comprehensive management needs such as automatic detection, remote monitoring, data report analysis, and AI scheduling, so that every machine tool can achieve "remote visualization" of equipment." Huang Qingyu, general manager of Senda CNC Machinery Co., Ltd., said that for many years, Senda has always been customer-centric, maintaining continuous and stable output in technology, supply, and product production, and has delivered more than 50,000 products in total.

Strengthen new advantages with new resources

By the Mulan River, the wine is fragrant. From a food to a household brand, Budweiser Snow King, as a world-class beer factory, has become a new engine of Hanjiang's economy for more than 20 years. In the food industrial park of Binhai Industrial New City, Budweiser Snow King, a leading enterprise, has driven the implementation of key projects such as Great Wall Huaxing and COFCO Canning, forming a full upstream and downstream industrial chain including cartons, cans, glass bottles, malt, and central heating.

With the introduction of advanced foreign two-piece can color printing machines, cup punching machines, stretching machines, can washing machines and other advanced equipment, and relying on the world's leading can equipment technology and advanced technical support, COFCO Canning's fully automated can production line can produce 2,400 cans per minute, with an annual production capacity of about 1.6 billion. In the 9 years since the factory was built, COFCO Canning has become a supplier of well-known companies such as "Budweiser Beer", "Coca-Cola", "Jiaduobao" and "Tsingtao Beer".

New technologies must be applied to production lines, and seizing new markets also requires timely shipment of new products. All of these require capital to accelerate the promotion.

Assisted 7 specialized and new enterprises including Rongxing Machinery to connect with the province's first phase of special funds for specialized and new small and medium-sized enterprises through the "Jinfu Cloud" platform. The government-bank-enterprise docking meeting was held in conjunction with the High-tech Zone and the Financial Work Center to assist Senda CNC, Rongxing Machinery and other enterprises to connect with four financial institutions including Industrial Bank for face-to-face financing negotiations... Since 2024, the Hanjiang District Industry and Information Technology Bureau has focused on the needs of enterprises and helped enterprises develop with high quality through industrial and financial docking.

Capital talent attraction, factory leasing discounts, and investment and financing from financial institutions, these "real money" have consolidated the confidence of enterprise transformation and development. At present, Senda CNC is sprinting to put CNC high-speed machines into production. Huang Qingyu did the math: "At a bank-enterprise matchmaking meeting, we received 15 million yuan in funding for technical transformation projects. Zero concerns about funds have given us the opportunity to develop at a high speed and with high quality."

Recently, the Putian Dehao Smart Manufacturing Valley project with a total investment of about 3.8 billion yuan was signed and settled in Hanjiang. It focuses on electronic information, high-end equipment, intelligent manufacturing, light manufacturing industries, etc., and plans to attract about 150 related companies to settle in the park, effectively connecting companies on the chain, and promoting the innovative development of Hanjiang's industrial agglomeration.

The park gathers momentum and the platform increases capacity. At present, Hanjiang has a high-level layout of "one district leading, five parks advancing together, chain development, and a 100 billion cluster", taking the industrial park as an important carrier for attacking industries and focusing on industry, highlighting the direction of high-end, intelligent, and green, and making every effort to create a high-level industrial platform.

Thanks to the advantages and policies of the park, the Yundu New Energy Vehicle Supporting Industrial Park project and the electronic instrument panels, headlights, injection molding and other automotive upstream and downstream enterprises introduced by investment promotion have settled in; Liandong U Valley Industrial Park, Winuo CNC, Guangai Metal, Rongxing Machinery, Borite Metal and other four technical transformation projects have been started and completed, helping enterprises to accelerate the formation of new quality productivity and stimulate new economic momentum. (Reporter Lin Ailing, correspondent Lin Yixia)

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