Scientific molding is a practice that aims to optimize the injection molding process to achieve faster molding cycles, higher output, and a more robust molding process. This type of optimized control of injection molding focuses on the dynamic process of the plastic in the mold, rather than the injection molding machine.

There are many benefits to implementing this process strategy - like making better products, reducing scrap, and making a lot of money. It takes proper effort and attention for companies to successfully implement scientific molding.

Content Introduction

In today's increasingly competitive economic environment, customers have higher and higher requirements for product quality, labor costs are also increasing, and the traditional molding model has made injection molding companies increasingly lost. The purpose of promoting "scientific molding" is to lead modern injection molding and mold manufacturers to return to the origin of scientific molding. No matter how the injection molding and mold business of an enterprise started, and no matter how confused the enterprise managers are in the face of the current competitive environment, the "Scientific Molding" series of content will take you to appreciate the true meaning of injection molding, help enterprises to re-understand and clarify the interdependence and mission between mold manufacturing and injection molding production, and understand that respecting scientific mold trials and scientific molding is the way for injection molding enterprises to survive, so as to enjoy the beautiful enterprise of "scientific injection molding quality assurance system, achieving 100% quality assurance of plastic products and unmanned automatic production of injection molding".

Core View

Consistent injection molding machine process parameters cannot guarantee the production of plastic products with consistent quality; consistent plastic four variables can ensure the production of plastic products with consistent quality.

Apart from equipment variables, from the "plastic perspective" to look at the process variables in the molding process, the entire process only includes four key process variables of plastics: plastic temperature, plastic flow rate, plastic pressure, and plastic cooling time.

The four key process variables of plastic in the molding process are:

Plastic temperature: refers to the temperature distribution of plastic during injection;

Plastic flow: refers to the shear rate distribution of plastic in the cavity during injection;

Plastic pressure: refers to the pressure distribution of plastic in the cavity during injection;

Plastic cooling: refers to the cooling rate distribution of plastic in the cavity after injection and the duration of the cooling process.

Professional evaluation

The "Scientific Molding" series of content allows students to rethink the "role of mold manufacturing" and "the need for injection molding process". When hearing these contents for the first time, many mold designers felt that they needed to put aside their past experience and relearn how to design qualified molds from the perspective of "the need for injection molding process". This is a process of updating thinking and knowledge, and it is also a day of continuous persistence and practice at work. Afterwards, some students recommended the course content to their friends who were lost in traditional injection molding. Friends came to learn these contents and said that the course content impacted their traditional thinking for many years, but it was able to save the company and changed their understanding and attitude towards the injection molding industry.

Students commented that the content of the "Scientific Molding" series is very different from other "Injection Molding Training" courses. Many similar courses have inspired me, and I know the right and wrong of specific cases and understand the reason behind them, but that's all. In the process of learning the "Scientific Molding" series, I felt as if I was exposed to the judgment of scientific facts. My previous inherent reasons and opinions, no matter how convincing, now seem to be unable to withstand scrutiny, and I feel sorry for my previous insistence on "traditional injection molding".

Promotion Agency

Shenzhen Xinhuake Injection Molding Technology Co., Ltd. is committed to the research of advanced injection molding process technology and the development of injection molding process monitoring equipment; the purpose is to help injection molding companies improve their injection molding production capacity and establish a systematic and scientific injection molding quality assurance system, to achieve 100% quality assurance of plastic products and unmanned automatic production of injection molding.

After years of hard work, Xinhua Technology has summarized a series of molding strategies suitable for Chinese injection molding companies, and successfully developed the Chinese version of C-DATA injection molding process monitoring system, digital intelligent sensors, network sensors, intelligent valve gate controllers, intelligent temperature controllers, injection molding automation quality sorting systems and injection molding production management systems.

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