What kind of plastic granulator will be needed in the future?
At present, the global plastic chemical raw material market prices continue to rise, but the market demand is still strong. At the same time, with the increasingly severe white pollution prevention situation, the market prospects of recycled plastic granulator are uniformly optimistic. In recent years, the plastic machinery industry has developed rapidly, and China is also vigorously urging the development and transformation of the plastic machine industry. With the acceleration of the process of globalization, the plastic pelletizing design and production concept has undergone a major change again, and a full set of three-dimensional and systematic service programs have been introduced, which brings development opportunities to plastic pelletizing machine enterprises, and also creates better production conditions for the majority of plastic products manufacturers.
POLYSTAR efficient recycling granulator has been used by many enterprisesIt is reported that PE film professional recyclers in Tokyo, Japan, in a year has once again purchased POLYSTAR HNT-120V large film waste recycling granulation equipment, Used to recycle and treat LDPE and HDPE industrial film waste in the plant, with a pelletizing capacity of 400 per hour; 500 kg/hour. The source of the industrial film waste in these plants is the plastic waste generated by the local professional manufacturing of heavy printing and non-printing film bags in Japan.
In addition, since 2016, POLYSTAR has worked closely with a major packaging film manufacturer in the United States, which has been established for more than 30 years. Its dedicated HNT-120V film waste recycling pelletizer, with a production capacity of up to 1,100 lb/h, is used to recycle HDPE and LDPE film plastic waste at the plant.
POLYSTAR recycling pelletizer not only can be put into the film blowing machine and casting film production line for reuse, but also the high-precision core component system integration of each unit, highly intelligent feeding system and automatic pelletizing system are paired with each other, and the energy efficiency is also more than 20% higher than the traditional recycling pelletizer. It has simple and easy to use operation characteristics, with efficient and stable production quality and efficiency, and is favored by customers because of the high return on investment. At the same time, in the product production process to provide a full set of solutions and perfect personalized service is also very important.
Nowadays, with the changes in market demand, most of the international plastic granulator enterprises are no longer to provide customers with a single equipment product, but with a full set of process solutions to provide to the market, it can be said that plastic granulator manufacturing has made a strategic transformation of service-oriented manufacturing that is vital to survival.
Service-oriented manufacturing transformation strategy
The so-called service-oriented manufacturing, is based on manufacturing services and service-oriented manufacturing, in order to achieve the value added of the stakeholders in the manufacturing value chain, through the integration of products and services, customer participation, enterprises to provide each other with productive services and service production, To achieve the integration of decentralized manufacturing resources and the high degree of coordination of their core competitiveness, to achieve a manufacturing model of efficient innovation.
This is a development concept from "low-end" to "high-end", not the advanced nature of the production process of a single equipment of plastic granulator in the traditional sense. If some new technologies of design, new processes of manufacturing, new means of testing and supporting new parts are used in the original equipment, and the molding processing capacity has no substantial scientific and technological progress, but provides excellent equipment, which is bound to be at the low end of the value chain.
The development of service-oriented manufacturing industry, plastic machinery enterprises should do a good job around three aspects, mainly to highlight the main production, strengthen research and development and marketing, and create the whole supply chain. Service-oriented manufacturing shows that the manufacturing of efficient plastic granulator is a plastic granulator at the top of the value chain of a full set of solutions, highlighting its ability to form and process, and is also one of the standards to measure the technical level of plastic granulator.
However, with the arrival of a new round of global technological revolution, intelligent manufacturing has become the development trend of the plastic machine industry, and the plastic granulator market has also shown a multi-functional intelligent demand trend.
Multi-functional, intelligent into the new demand of the market
First of all, diversified production, multi-functional production is the main production mode of recycled plastic granulator to meet the needs of consumers. Modern consumers pursue the richness of food tastes, and the production of recycled plastic granulator tends to be multi-variety and small-batch. Accordingly, diversified, with a variety of switching functions, can adapt to a variety of packaging materials and mold replacement of the packaging machine can meet the needs of the market.
Secondly, the intelligent control system conforms to the production needs, which is the development trend of recycled plastic granulator. In order to make the packaging pelletizer have good flexibility and flexibility, and improve the degree of automation, a large number of microcomputer technology, module technology and unit combination form must be used. Such as some suitable for the production of multi-station bag making vacuum packaging machine, can set bag making, weighing, filling, vacuuming, sealing and other functions in one, convenient and fast, production efficiency is greatly improved.
Of course, in order to meet the requirements of delivery time and reduce the needs of process circulation costs, the future recycled plastic granulator not only requires high-speed production, but also requires recycled plastic granulator and production granulator to be connected for some special products. At the same time, in addition to the need to increase the speed of the plastic granulator, it is necessary to use continuous work or multi-head work. In addition, the scrap rate and failure rate must be reduced, so that the normal productivity can be guaranteed.
In addition, the application of artificial intelligence technology makes the recycled plastic granulator further intelligent to achieve, such as the self-diagnosis of the equipment, self-repair function. It can be predicted that in the near future, intelligent control technology is not only the technical development direction of recycled plastic granulator, but also the overall development trend of future industrial production and the entire manufacturing industry.