Extruder, also called extruder, is a wire and cable equipment mainly used for extruding the core wires of power cords, power cables, coaxial cables, communication cables, transmission cables, BV civil wires, electronic wires, computer wires, building wires, data communication cables, radio frequency wires, HDMI data cables, various high-temperature silicone cables, Teflon, coaxial cables, network cables, optical fibers, leather cables, etc.

Purpose

Suitable for extruding the core wires of power cords, power cables, coaxial cables, communication cables, transmission cables, BV civil wires, electronic wires, computer wires, building wires, data communication cables, radio frequency wires, HDMI data cables, various high-temperature silicone cables, Teflon, coaxial cables, network cables, optical fibers, leather cables, etc.

Workflow

First, the copper wire comes out of the pay-off rack and passes through the main machine head (at the same time, the suction machine sucks in the rubber material for heating) - then the main machine coats the copper wire - then it is pulled by the take-up machine - and finally it is taken up and rolled up by the take-up machine

Classification

According to the different specifications and requirements of the extruded cables, extruders can generally be divided into electronic core wire extruders, power cord extruders, power cable extruders, physical foaming cable extruders, civil building wiring extruders, nylon sheath extruders, low-smoke halogen-free wire extruders, chemical foaming cable extruders, silicone vulcanizing extruders, rubber vulcanizing extruders, Teflon high-temperature wire extruders, ultra-fine coaxial wire extruders, digital communication network cable extruders, TV optical fiber secondary sheathing extruders, TV optical fiber cabling extruders, leather-line optical cables and urban optical cable extruders.

Power cord and power cable extruder

Power cord and power cable extruder is mainly used for extruding power cord, insulation sleeve, power cable and other wires. It is mainly composed of pay-off rack, main force group, power cable extruder host, main control cabinet, cooling water tank, traction machine, spark machine, wire take-up machine, printer, diameter gauge, PLC control, double crawler traction and various specifications of shaftless wire take-up and arrangement machines.

Physical foaming cable extruder

Physical foaming cable extruder is mainly used for extruding various coaxial, communication, transmission line and other low-loss cable core wires. Such as IEEE 1394, CATSE, CAT6, DVI, ATA, UL2919 and other core wires, physical foaming or solid extrusion. Physical foaming cable extruder.

Civil building wiring, nylon sheathing extruder

This extruder is mainly used for various types of BV, BVR, BVN, RV, nylon sheathing, low-smoke halogen-free flame-retardant and environmentally friendly building wiring. Equipped with advanced and high-quality special twist-free head, it meets the requirements of precision extrusion process technology.

Low-smoke halogen-free wire extruder

This extruder is suitable for the extrusion of various types of low-smoke halogen-free electronic wires, computer wires, building wires, data communication wires and other wires.

Chemical foaming cable extruder

Suitable for the extrusion of foamed core wires or solid cores such as communication, data, coaxial, radio frequency, RG, JIS, HDMI, etc.

Silicone cable extruder

Suitable for the extrusion production of various types of high-temperature silicone cables and high-temperature casings.

Teflon high-temperature wire extruder

Suitable for the extrusion of Teflon high-temperature resistant wires, casings and thin-skin insulation multi-layers, and local data core wires.

Digital Communication Network Cable Extruder

This extruder is suitable for the production of digital network communication cables CAT5, CAT5E, CAT6A, and CAT7.

Naming

The naming method of the extruder is: the screw diameter of the extruder host. For example: ¦µ70 extruder. 70 refers to the screw diameter of 70mm. It can also be considered that the inner hole of the extruder barrel is 70mm. ¦µ is the symbol for the screw diameter. You can also add the type of wire and cable in front, such as: silicone ¦µ70 extruder, Teflon ¦µ70 extruder, power cord ¦µ70 extruder, etc.

Equipment composition

The extruder is generally composed of a pay-off rack, a main force group, a host, a main control machine, a cooling water tank, a traction machine, a spark machine, a wire take-up machine, etc., and can also be equipped with a printer, a diameter gauge, PLC control, double crawler traction, various specifications of shaftless discharge machines, etc.

Purchasing Tips

Extruders are generally sold in sets, and the equipment is composed of many parts. The price is relatively high. So when purchasing an extruder, you must pay attention to the following points:

1. Identify the manufacturer. There are many manufacturers that produce extruders, which has caused some confusion for customers who want to purchase extruders. Which one is the best? In fact, the most important thing for customers is to identify powerful manufacturers (such as Dongyang).

2. Look at the factory. Before buying an extruder, it is best to visit the factory in person. Powerful manufacturers have more formal factory scales, larger factory areas, and complete equipment in the factory.

3. Look at the business license. See if the company name you know is consistent with the company name on the factory's business license, and don't be taken into other factories.

4. Listen to word of mouth. You can ask the manufacturer to provide several customers who buy equipment. Contact them yourself and ask how the equipment of this factory is. The best ones are those that other customers have used and experienced.

5. Look at after-sales service. If the manufacturer's after-sales service is not clear. After-sales service is not timely. Once there is a problem in the future, the after-sales problem will be difficult to solve. This is also a more difficult problem.

6. Look at the company's honors. The more honors a company has, the stronger the company is.

7. Look at patents. The strength of a company, especially a machinery company, and the number of patents also reflect the company's R&D strength from the side.

8. Compare prices. When purchasing mechanical equipment, you cannot simply give priority to low prices, but combine them with quality. Remember not to be greedy for cheap equipment.

9. Instructions for use of the extruder.

10. Maintenance of the extruder, etc.

Solutions

Communication data cable solutions

Step 1: Core wire extrusion

Step 2: Core wire twisting

Step 3: Core wire cabling

Step 4: Sheath production

Step 5: Loop packaging

High frequency cable solutions

Step 1: Conductor bundles

Step 2: Core wire extrusion

Step 3: Core wire twisting

Step 4: Extrusion production line

Semi-flexible coaxial cable solutions

Step 1: Pusher

Step 2: Identification

Step 3: Tinning machine

Step 4: Teflon sheath extruder"}]}]},

Extremely fine electronic wire extrusion solutions

Step 1: Copper wire bundles

Step 2: Core wire extrusion

Step 3: Core wire assembly

Step 4: Sheath extrusion